Active Recipes
3
Batch Consistency
99.1%
CIP Status
Clean
Fill Rate
240units/min
Line Efficiency
94.7%
+1.2% vs target
Throughput
12,480L/hr
Waste
0.8%
-0.3% vs avg
Uptime Today
98.2%
Process Mimic
Live Process Flow — Line 2 Dairy
Mixing
pH 6.8
Heating
72.3 °C
Homogenisation
200 bar
Filling
240 u/min
Packaging
238 u/min
Mixing — Parameters
14:32:08 — Batch B-2024-0892 step 7 complete. Moving to step 8.
14:30:55 — CIP Zone 3 wash cycle initiated. ETA 42 min.
14:28:12 — Heating stage temp deviation +0.4°C. Auto-correcting.
14:25:41 — Ingredient lot L-4521 verified. Allergen check passed.
14:22:30 — Fill rate adjusted to 240 units/min per recipe spec.
14:18:05 — Homogeniser pressure spike 215 bar. Returned to setpoint.
14:32:08 — Batch B-2024-0892 step 7 complete. Moving to step 8.
14:30:55 — CIP Zone 3 wash cycle initiated. ETA 42 min.
14:28:12 — Heating stage temp deviation +0.4°C. Auto-correcting.
14:25:41 — Ingredient lot L-4521 verified. Allergen check passed.
| Step | Description | Parameter | Setpoint | Duration | Status |
|---|
CIP Sequence — Zone 3
Active Wash Cycle Progress
Pre-rinse
Caustic
Rinse
Acid
Final Rinse
Batch Consistency
In-Process Tests
| Parameter | Spec | Result | Status |
|---|
Ingredient Traceability
| Ingredient | Lot | Supplier | Qty | Expiry | Allergens | Status |
|---|